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Thread: DC wire run length in parallel?

  1. #1
    Join Date
    Jul 2012
    Location
    Ferndale, MI
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    15

    Default DC wire run length in parallel?

    I currently have a 40' length of 10awg wire connecting my charge controller to my PV array. My array is 20' from my charge controller. Obviously i want to shorten the run, but I have enough wire that I could run 2 lengths in parallel.

    10awg is to small for my application. I am probably loosing between %5 and %10 over the length of my current run. I am trying to find some cheap 6awg, but If i can gain most of the same benefit from using a parallel link between the array and the charge controller using the materials i have on hand, that's even better.

    I couldn't quite find the right search terms to learn more.

    How would 2 parallel runs of 10awg compair to a single 6awg or 8awg wire?

  2. #2
    Join Date
    Oct 2010
    Location
    Nova Scotia canada
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    1,948

    Default Re: DC wire run length in parallel?

    Quote Originally Posted by freedj View Post
    I currently have a 40' length of 10awg wire connecting my charge controller to my PV array. My array is 20' from my charge controller. Obviously i want to shorten the run, but I have enough wire that I could run 2 lengths in parallel.

    10awg is to small for my application. I am probably loosing between %5 and %10 over the length of my current run. I am trying to find some cheap 6awg, but If i can gain most of the same benefit from using a parallel link between the array and the charge controller using the materials i have on hand, that's even better.

    I couldn't quite find the right search terms to learn more.

    How would 2 parallel runs of 10awg compare to a single 6awg or 8awg wire?
    Excellent thought. Someone can correct me if I'm wrong but I believe two parallel runs of #10 is very close in resistance to one single run of # 7.
    1000 watts PV, MX60; micro hydro feeding Morningstar TS-MPPT-60 and producing over 175 watts 24/7 after all losses; 2 SureSine 300; Xantrex Pure Sine 1800/12; six L16 @ 12 volts.

  3. #3

    Default Re: DC wire run length in parallel?

    What are the array specs? Twenty feet isn't very far; you should not be experiencing huge Voltage drop on that distance unless the array Voltage is low (12 V nominal) and the current is high (more than 16 Amps).

    Using those minimal numbers, 10 AWG would be about 5% drop, 8 AWG about 3%, 6 AWG about 2%.
    If you double the 10 AWG it's like halving the current, so each run would take 8 Amps and have about 2.5% Voltage drop (nearly the same as a single run of 6 AWG).
    Four 175 Watt panels, OB MX60, 232 Amp hrs, OB 3524, Honda eu2000.

    Ohm's Law: Amps = Volts / Ohms
    Power Formula: Watts = Volts * Amps

  4. #4
    Join Date
    Mar 2006
    Location
    SF Bay Area (California)
    Posts
    16,849

    Default Re: DC wire run length in parallel?

    Wayne is correct... 3 AWG increase in size is a doubling of the diameter. There still may be the issue of surface area/insulation/cooling which would be srt(2) larger.

    NEC, as I remember, does not "allow" paralleling of smaller conductor cables (when you get the big stuff-something like 1/O or heavier(?), then they do allow paralleling).

    As long as the one wire carries rated load, then you should be OK even if the other parallel path gets "broken"--the remaining wire will not overheat.

    -Bill
    20x BP 4175B panels (replacement) + Xantrex GT 3.3 inverter for 3kW Grid Tied system + Honda eu2000i Inverter/Generator for emergency backup.

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